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Prodigital Technology LED Panel Light Product Introduction and Panel Light Selection4
Prodigital Technology Corp. 12F, No.358 Chung Hwa road, Chu pei city, Hsin chu county, Taiwan R.O.C.
LED Panel light product description: Since the development of LEDs, chip efficiency has continued to increase and prices have continued to decline. LED flat lights are divided into two categories, with lower cost, commonly known as direct lighting. This type of assembly and production is similar to the practice of advertising boxes, and the higher cost is the side emitting light guide type. , This article introduces the specifications and details of our company's panel lights in detail. The back of the direct-lit LED panel light on the left, the back of the side-emitting LED panel light on the right 1-1 Direct type LED flat light PD-PL 32W LED LED introduction Product section view feature 1. Emphasize high luminous flux. 2. The design and structure are simple, and the assembly cost is low. 3. The thickness is about 30mm and the weight is about 1.8 kg shortcoming: 1. With more LEDs, the probability of LED failure is high. 2. Long-term use of LED light decay is obvious. 1-2 Side emitting LED panel light PD-PL36W Product section view feature 1. Emphasize high illuminance and soft light. 2. The life of the LED chip is more than 50,000 hours. (Note: The life of the LED is up to 5 years when used daily) 3. The thickness is about 10mm and the weight is about 3.5 kg. shortcoming: 1. The design structure is more complicated and the material cost is high 2. The center of the LED will gradually become darker when used for more than 50,000 hours. 2-1Minor specifications of direct light and side light panel lights: 1. The LED grade and quantity are different, under the condition of 2x2 feet (60x60cm): A. The selection range of direct light-emitting LEDs is SMD2835 as the mainstream, and the number of LEDs used is From 48pcs, 64pcs, 108pcs, 144pcs, 192pcs... etc., the brightness of series and parallel is different to match the power supply. B. Side-emitting LED selection restrictions SMD5630, SMD2835 are the mainstream. The number of LEDs used, Only 120 and 192, the brightness of series and parallel is different to match the power supply.   The appearance of SMD 5630 LED on the left, the appearance of SMD2835 on the right 2-2 Choose different LED power levels, such as 32W~36W, to distinguish between high voltage and low current and low voltage and constant current. Example: A. Direct 48 LEDs use DC260~290V/100mA B. Direct 64 LEDs use DC30~42V/890mA C. Side emitting 192LED uses DC28~40V/900mA D. Side emitting 120LED uses DC28~40V/900mA    The pictures from left to right are: LED power supply, AC connector, DC connector Note: Each LED has different voltage characteristics, series and parallel connections, different brands, and different life spans. 2-3 LED Brand & Life OSRMA / Lumileds / EPISTAR / SANAN : Brand models of LEDs and LED panel lights produce different effects, different heat dissipation, and different lifespans. LED distinguishes voltage, current, brightness, temperature curve, LM-80 curve... etc. LED specifications are different for each brand, and the difference in the cost and warranty of the extended calculation cannot be fabricated!! Note 1: LM-79 description: Test method for luminous flux of LED light source. LED light source bulbs and lamps, including lighting content: 1. The luminous service rate of the light source at different temperatures. 2.The color maintenance rate of the light source at different temperatures. Note 2: LM-80 description: Electrical and photometric methods for solid-state lighting products. Test methods for LED products, including test content: 1. Electrical parameters (power, voltage, current, power factor). 2.Color parameters. 3. Luminous flux and light effect. 4. Light intensity distribution. 5. Chromaticity unevenness. 2-4 The board on which the LED is placed is called LED PCB. The following two types are introduced A. FR-4, called fiberglass board, is coated with LED components after copper plating. B. Aluminum substrate: A thermally conductive insulating layer is sandwiched on the aluminum substrate and the LED components are coated after copper. Note 1: The heat dissipation composition of the aluminum substrate and the thermal insulation layer has a better heat dissipation effect than FR-4. 2: The thickness range of the LED panel light substrate is 0.8~1.6mm. 2-5Structural heat dissipation mode: Direct light: The LED substrate is attached to the backplane structure for heat dissipation, and the backplane is made of iron or aluminum. Side light: The LED substrate is attached to the structure on both sides of the frame for heat dissipation, and the frame is made of aluminum alloy. 3-1Product main structure explosion diagram A. Direct type LED panel light: Backplane Reflective film LED substrate (PCBA) Diffuser Outside frame     B. Side emitting LED panel light: Outside frame LED substrate (PCBA) LED substrate (PCBA) Diffuser Light guide plate Reflective film EPE foam film Backplane Note: Wire, screw, power supply... related description omitted 4-1 Luminous efficiency and illuminance inspection standards A. Integrating sphere test: 1. Brightness (lm)/Output power (W) 2. Spectrum (mW vs nm) 3. Color coordinates (x, y), (u’, v’) 4. Color temperature (˚K) 5. Color rendering (Ra) Example: Side emitting PD-PL 36W LED panel light integrating sphere report B. Light distribution curve test line or polar coordinate light distribution curve test (IES): 1. Measured power (W) 2. Voltage (V) Current (A) 3. Power factor (PF) 4. Total luminous flux (lumens, lm) 5. Luminous efficiency (lm/W) 6. Beam angle 7. Illuminance 8. Light intensity (Peak candela) Example: Light distribution data for direct type PD-PL 32W LED panel light, luminous flux is about 3840lm Side-emitting PD-PL 36W LED panel light with light distribution data, luminous flux is about 3300lm Note: IES file is used for lighting simulation software DIALux, used for indoor and outdoor product simulation, simulation accuracy error is 10%. 5-1DIALux simulation For the above product introduction data, please refer to the following product specifications link Direct type LED panel light PD-PL 32W LED Side emitting LED panel light PD-PL36W Application photos link Application introduction link The product has a two-year warranty. After the warranty, the side-lit version can be purchased with additional power supplies or light sources. The direct-type version cannot provide maintenance. https://www.prodigital.com.tw/hot_405548.html Prodigital Technology LED Panel Light Product Introduction and Panel Light Selection 2021-11-26 2022-11-26
Prodigital Technology Corp. 12F, No.358 Chung Hwa road, Chu pei city, Hsin chu county, Taiwan R.O.C. https://www.prodigital.com.tw/hot_405548.html
Prodigital Technology Corp. 12F, No.358 Chung Hwa road, Chu pei city, Hsin chu county, Taiwan R.O.C. https://www.prodigital.com.tw/hot_405548.html
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2021-11-26 http://schema.org/InStock $NT 0 https://www.prodigital.com.tw/hot_405548.html

LED Panel light product description:

Since the development of LEDs, chip efficiency has continued to increase and prices have continued to decline. LED flat lights are divided into two categories, with lower cost, commonly known as direct lighting. This type of assembly and production is similar to the practice of advertising boxes, and the higher cost is the side emitting light guide type. , This article introduces the specifications and details of our company's panel lights in detail.

0d534b403ae7c34237f9786f289fe001.jpgbc69bd7ff5f2e9cac5bab76b5cff94b5.jpg

The back of the direct-lit LED panel light on the left, the back of the side-emitting LED panel light on the right


1-1 Direct type LED flat light PD-PL 32W LED LED introduction

Product section view
93c757586c73e8dcd55e098199288fd9.jpg

feature

1. Emphasize high luminous flux.

2. The design and structure are simple, and the assembly cost is low.

3. The thickness is about 30mm and the weight is about 1.8 kg

shortcoming:

1. With more LEDs, the probability of LED failure is high.

2. Long-term use of LED light decay is obvious.

1-2 Side emitting LED panel light PD-PL36W

Product section view

4d31e280cbaa9e21454c7be80b946be7.jpg

feature

1. Emphasize high illuminance and soft light.

2. The life of the LED chip is more than 50,000 hours. (Note: The life of the LED is up to 5 years when used daily)

3. The thickness is about 10mm and the weight is about 3.5 kg.

shortcoming:

1. The design structure is more complicated and the material cost is high

2. The center of the LED will gradually become darker when used for more than 50,000 hours.

2-1Minor specifications of direct light and side light panel lights:

1. The LED grade and quantity are different, under the condition of 2x2 feet (60x60cm):

A. The selection range of direct light-emitting LEDs is SMD2835 as the mainstream, and the number of LEDs used is

From 48pcs, 64pcs, 108pcs, 144pcs, 192pcs... etc., the brightness of series and parallel is different to match the power supply.

B. Side-emitting LED selection restrictions SMD5630, SMD2835 are the mainstream. The number of LEDs used,

Only 120 and 192, the brightness of series and parallel is different to match the power supply.

b0006cb79ce030095291f903fdd7d8ac.jpg 4700c0b98eed27ec641557812dda8e1e.jpg

The appearance of SMD 5630 LED on the left, the appearance of SMD2835 on the right


2-2
Choose different LED power levels, such as 32W~36W, to distinguish between high voltage and low current and low voltage and constant current.

Example:

A. Direct 48 LEDs use DC260~290V/100mA

B. Direct 64 LEDs use DC30~42V/890mA

C. Side emitting 192LED uses DC28~40V/900mA

D. Side emitting 120LED uses DC28~40V/900mA

25d8591fee9ebb4ce958de06276674b5.jpg 31e99413277a68f7f7982da67831cd7a.jpg 72cf6360baab3f96a4f2acd764703ba1.jpg

The pictures from left to right are: LED power supply, AC connector, DC connector

Note: Each LED has different voltage characteristics, series and parallel connections, different brands, and different life spans.

2-3 LED Brand & Life OSRMA / Lumileds / EPISTAR / SANAN :

Brand models of LEDs and LED panel lights produce different effects, different heat dissipation, and different lifespans.

LED distinguishes voltage, current, brightness, temperature curve, LM-80 curve... etc.

LED specifications are different for each brand, and the difference in the cost and warranty of the extended calculation cannot be fabricated!!
98bb6aecb2b00c05dbceac33b362c31a.pngfb9f891212878f5ad2bc528c10a39c0a.png
13a2b7c79cde0993387666c19a72994e.pngde4e90257394b88688159565f4093b7f.png

Note 1: LM-79 description:

Test method for luminous flux of LED light source.

LED light source bulbs and lamps, including lighting content:

1. The luminous service rate of the light source at different temperatures.

2.The color maintenance rate of the light source at different temperatures.


Note 2: LM-80 description:

Electrical and photometric methods for solid-state lighting products.

Test methods for LED products, including test content:

1. Electrical parameters (power, voltage, current, power factor).

2.Color parameters.

3. Luminous flux and light effect.

4. Light intensity distribution.

5. Chromaticity unevenness.

2-4 The board on which the LED is placed is called LED PCB. The following two types are introduced

A. FR-4, called fiberglass board, is coated with LED components after copper plating.

B. Aluminum substrate: A thermally conductive insulating layer is sandwiched on the aluminum substrate and the LED components are coated after copper.

9c6725e236cbd790cf821c8682b44dcd.png

Note 1: The heat dissipation composition of the aluminum substrate and the thermal insulation layer has a better heat dissipation effect than FR-4.

2: The thickness range of the LED panel light substrate is 0.8~1.6mm.

2-5Structural heat dissipation mode:

Direct light:

The LED substrate is attached to the backplane structure for heat dissipation, and the backplane is made of iron or aluminum.

3a265a646da93eb060f619d87656b257.png

Side light:

The LED substrate is attached to the structure on both sides of the frame for heat dissipation, and the frame is made of aluminum alloy.

42b14d69e42d9b63567cc8ade7d56b93.png

3-1Product main structure explosion diagram

A. Direct type LED panel light:

  1. Backplane
  2. Reflective film
  3. LED substrate (PCBA)
  4. Diffuser
  5. Outside frame    

77bbd18a338fdbfcb6c971bddf9bce53.jpg

B. Side emitting LED panel light:

  1. Outside frame
  2. LED substrate (PCBA)
  3. LED substrate (PCBA)
  4. Diffuser
  5. Light guide plate
  6. Reflective film
  7. EPE foam film
  8. Backplane

3d0dcf7e72183dc1d35576e53f562896.jpg

Note: Wire, screw, power supply... related description omitted

4-1 Luminous efficiency and illuminance inspection standards

A. Integrating sphere test:

1. Brightness (lm)/Output power (W)

2. Spectrum (mW vs nm)

3. Color coordinates (x, y), (u’, v’)

4. Color temperature (˚K)

5. Color rendering (Ra)

Example:
8f50664031b38fa35086991d9767c0d9.png

Side emitting PD-PL 36W LED panel light integrating sphere report

B. Light distribution curve test line or polar coordinate light distribution curve test (IES):

1. Measured power (W)

2. Voltage (V) Current (A)

3. Power factor (PF)

4. Total luminous flux (lumens, lm)

5. Luminous efficiency (lm/W)

6. Beam angle

7. Illuminance

8. Light intensity (Peak candela)

Example:
f34f0c70c092d33f1147d375c647d8b7.png

Light distribution data for direct type PD-PL 32W LED panel light, luminous flux is about 3840lm

2df7b99cda378f369bf6009ba8994f99.png

Side-emitting PD-PL 36W LED panel light with light distribution data, luminous flux is about 3300lm

Note: IES file is used for lighting simulation software DIALux, used for indoor and outdoor product simulation, simulation accuracy error is 10%.

5-1DIALux simulation

45c71aea334d7439469d14194cf2d0fd.png

For the above product introduction data, please refer to the following product specifications link

Direct type LED panel light PD-PL 32W LED

Side emitting LED panel light PD-PL36W

Application photos link

Application introduction link


The product has a two-year warranty. After the warranty, the side-lit version can be purchased with additional power supplies or light sources. The direct-type version cannot provide maintenance.

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